Facilities and Equipment

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5-AXIS CNC MILLING CENTERS5-axis CNC machine

Kitamura MyTrunnion-5 has a 20,000 RPM spindle, 100 tool magazine and 32" x 29" x 20" capacity. With in machine probing, BigPlus spindle and thru spindle coolant, this is a heavy duty 5-axis capable of machining all materials including titanium and hardened steels.

Mazak Variaxis 500-5X II has a 30HP 12,000 RPM spindle, 40 tool magazine, 2000 IPM Rapids, and a max workpiece size of 20" x 16" x 16". It has 1000 psi coolant thru spindle and both spindle and tool probes in-machine.

Hurco VMX30U is a true 5-axis mill with a 18 hp, 12,000 RPM direct-drive spindle, 1400 IPM rapid rates, and 40 tool changer. This machine has integrated probing with a Renishaw part and touch probe system. A 1000 psi high-pressure through spindle coolant system allows faster cutting with better chip removal. With high-speed look ahead control, high resolution rotary encoders and Thermal Stabilization Package, this machine is capable of machining complex 5 axis parts with very high speed and precision.

Thermwood Cartesian 5 has a 17,000 RPM spindle and large 138" x 38" x 36" travels. This machine is used exclusively for trimming thermoplastics.

HORIZONTAL 4-AXIS CNC MILLING CENTERS
Toyoda FA400 CNC Cell
(Qty. 3) Toyoda FA400 – with 25 Pallet Linear System is a 3 machine horizontal cell system. Each machine has 14,000 RPM 25 HP spindles and 120 tool carousels. This system allows the ultimate in set-up reduction and flexible JIT delivery requirements. It can run 24/7, often unattended, reducing direct labor cost. With the ability to run small batches as cost effectively as large ones, this machine supports our customers lean manufacturing efforts by allowing us to efficiently deliver Kanban type orders as frequently as desired.

(Qty. 3) Mori Seiki NH4000DCG is a horizontal machining center with 22" x 22" x 24.8" travel. Each machine has a high-speed 14,000 RPM/18.5 HP AC motor-driven spindle for high velocity metal removal. In addition, the 2000 IPM rapids and cutting allow for very efficient machining. These horizontals also offer lightning-quick 6 second pallet rotation with a standard full 4th axis rotary table. The 60-tool magazine and 2.8 chip-to-chip tool change time gives us great flexibility for tool options and versatility.

(Qty. 2) Mori Seiki M-25FH is a horizontal machining center with 14" x 14" x 8". 8,000 RPM spindle and 12 tools in each. Pallet shuttle in each.

VERTICAL 3-AXIS CNC MILLING CENTERS

(Qty. 5) Mori Seiki Duracenter 5 are vertical machining centers with 30"x20"x18" travel. They have 12,000 RPM direct drive spindles which can accelerate from 0-12,000 RPM in only 1.1 sec. Offering a 3.5 second chip to chip time, these machines maximize in-the-cut time. While cutting, they can maintain extremely tight tolerances at the fastest feed rates with the HPCC-Nano MAPPS II control which is Mori's most advanced. When it comes to providing ultra precision and high-speed machining, few CNC's can outperform these amazing machines.

Haas GR-510 is a large format gantry style CNC with 121" x 61" x 11" travel. It has 10,000 RPM and 10 tools. It allows us to machine very large parts up to 10' by 5' in size.

Fanuc – Robodrill T21iE is a vertical machining center with 20”x16”x13” travel. It has 24,000 RPM and 21 tools. With a 1.8 second chip to chip time and programmable feedrates of 1200 IPM, this is the fastest machine we own. It has the most advanced control offered by Fanuc for ultra precision and high speed machining. It is designed for lighter cuts in soft materials like aluminum and plastic.

Shizuoka SV-4024 is a vertical machining center with 40"x24"x18" travel. Featuring a 12,000 RPM spindle and 25 HP this machine can remove a lot of material in a hurry. It is driven by a Fanuc 18i-M control with HPCC for extremely high precision. It is outfitted with a Blum laser system for tool touch-off, wear compensation and breakage detection. These features make the machine perfect for large molds which is one of its primary functions. Aside from molds, this is a very fast machine for production with rapid and cutting feed rates of 1600 IPM and 640 IPM respectively. The external oil chiller maintains spindle temperature for accuracy hour after hour.

(Qty. 2) Mitsubishi M-V5Cn are vertical machining centers with 40"x20"x18" travel. They have 12,000 RPM spindles and 15 HP for serious metal removal. The spindle motor and spindle are integral and oil cooled for maintaining high accuracy under long operating hours. They feature an arm-style tool changer and have 1.5 second tool change times. With rapid feed rates of 1200 IPM and a high speed machining package they are capable of very fast production.

HAAS VF-7/40 is vertical machining center with 84”x32”x30” travel. It has a 15,000 RPM spindle with a 20 horsepower motor. The 40 tool side-mount changer gives programmers tool diversity options and minimum chip-to-chip time. The Wireless Intuitive Probing System (WIPS) will reduce setup time and 16MB of memory provides plenty of storage for surfacing operations.

(Qty. 2) Haas MDC-500 are pallet shuttling verticals with 4th axis capabilities. They have 10,000 RPM spindles with 20" x 14" x 10" travels and 25 tool changers.

(Qty. 6) Haas VF-3B are vertical machining centers with 40" x 20" x 25" travels. All have either 10,000 or 12,000 RPM and 4th axis indexers.

HAAS VF-2 is vertical machining center with 30”x16”x20” travel. It has a 10,000 RPM spindle with a 20 horsepower motor and 4th axis indexer.

HAAS VF-1 is vertical machining center with 20”x16”x20” travel. It has a 7,500 RPM spindle with a 20 tool changer.

HAAS VF-0 is vertical machining center with 20”x16”x20” travel. It has a 7,500 RPM spindle with a 20 tool changer and 4-axis indexer.

A-Trump B5-FC is a vertical bed-mill type matching center with 34"x16" travel. With 5,100 RPM spindle, PC based control and full 4th axis capability. It is also a great machine for adding secondary operations to a part that is being made with a lean "flow" type of process.

Lagunmatic KMC-250 is a vertical bed-mill type matching center with 24"x14" travel. With 4,500 RPM spindle, and PC based control.

CNC TURNING CENTERS cnc machining turning center lathe

Mori Seiki NZX2000/800S is an 8-axis turning and milling center with two turrets, live tooling and sub-spindle. Travels are 31.5" x 32" (x,z). With 8” main and rear chucks and bar capacity of 3.1” this machine is capable of machining complex parts requiring intensive milling including Y axis features. It has live tooling on each of the 16 turret positions. With the LNS bar feeder and parts catcher it is a great machine for long run production of complex parts.

Mori Seiki NL2000SY/500 is a 6-axis turning and milling center with live tooling and sub-spindle. With an 8” main chuck and 6” rear chuck and bar capacity of 2.5” this machine is capable of machining complex parts requiring intensive milling including Y axis features. It has live tooling on each of the 12 turret positions. With the SMW bar feeder and parts catcher it is a great machine for long run production of complex parts.

Nakamura Tome TMC-15M is a 4-axis turning center with live tooling and sub-spindle. The 6" chuck and bar capacity of 1 5/8" make it ideal for small to medium sized parts. It is a full 4-axis lathe with live tooling on both x and z axes which allows this machine to complete turning, milling and drilling operations simultaneously. This feature combined with the sub-spindle increases automation for higher accuracy and faster cycle times.

Daewoo Lynx 210a is a 2 axis turning center. It is equipped with a Cooljet 1000 psi high pressure coolant system for deep drilling difficult materials with incredible speed. With a 6” chuck, as well as a 16C collet system and auto tool eye with tool life management this machine is perfect for long run production of simple turned parts less than 1.75” in diameter.

Haas TL-1 is a toolroom lathe that can be used either as a CNC or full manual with digital read-out. Haas has developed an innovative conversational programming system. Measuring and setting tool lengths is easy and using the two quick-change tool posts will accelerate short runs and support tooling projects.

WATERJET

OMAX 55100 is a 45k psi waterjet with 100" x 55" travels.

COMPOSITES

ASC Autoclave with 48" inside diameter x 72" long capacity. It is capable of 165 psi @ 450°F and is plumbed to use Nitrogen if needed

Century Design M-5124 is an automated pre-preg shear with a 53" wide capacity

(Qty. 4) Heated Platen Presses up to 24 x 24 and 50 tons

Infrared Oven with 48" x 36" x 36" capacity

(Qty. 10) Ovens up to 37" x 86" x 63". Several varieties including direct heat, convection and vacuum forming.

STAMPING

Toledo Stamping Press - 80 ton capacity

Niagra Stamping Press - 60 ton capacity

Bliss Stamping Press - 60 ton capacity

TESTING

(Qty. 2) Rockwell Hardness Tester

Eddy Current Tester

MTS 810 Static Tester - 100kN Capacity

(Qty. 6) Shore Western Cycle Tester - Model SC6000, 2500# load cells, configured for ISO 22675

(Qty. 4) Enduratic Cycle Tester - 6000N to 10000N max load

SUPPORT EQUIPMENT
3D printer
Objet 24 3D Printer is an extremely high resolution with 28 micron (.0011") layer thickness and an envelope of about 9.25" x 7.5" x 6". It prints using VeroWhite Plus Opaque material which is a white ABS like material

RL-80-1290 Laser Engraving/Cutting Machine is a CO2 laser with a large 47.2" x 35.4" working envelope. It features a rotary indexer and is capable of high-speed cutting of nearly any organic materials such as plastic, rubber, ceramic and glass at speeds of 1400 IPM. It can also permanently mark metals at speeds over 2300 IPM and high accuracy of 1000 DPI

Gibson Abrasive Equipment 12x44 Spinner Hanger Shot Peen - Two chamber, Variable Frequency Drive Blast Wheel

Soco MC-360 NFA-DR is a NC controlled auto feeding high speed saw for non-ferrous metals. It is capable of auto feeding to an accuracy of +/- .002

Sunnen MBB-1650 Honing Machine – with coolant pump and indicator read out

Trimos Tool Presetter allows us to preset all CNC tooling to speed setup and increase efficiency

Manual Equipment including 7 knee mills, 5 lathes, 1 horizontal mill, multiple drilling and tapping machines, forming machine, multiple surface grinders, sanders, drill presses, non-ferrous metal cutting chop saws, hydraulic presses

Welders - (2)300 amp TIG welders, (2) 250 amp MIG welder, Spot welder

Fabrication equipment including surface grinders, sanders, drill presses (4x), vertical and horizontal bandsaws (4x), hydraulic presses (2x), vibratory tumblers (4x)

Assembly Equipment including electric and pneumatic Helicoil drivers, arbor presses, pneumatic stamping machines, arm style tapping head, assembly benches, and a full array of assembly hand tools and equipment

(Qty. 2) Paint Booths up to 10' x 10'. Warming Oven for paint cure

Saws - Multiple horizontal band saws up to 18", multiple vertical band saws up to 12"

QUALITY EQUIPMENT5 Axis CMM to measure CNC machined parts

Zeiss Contura G2 1000 CMM - with 47" x 39" x 24" (x, y, z) travel and a full 5 axis RDS and VAST scanning head for part probing. Calypso software

Zeiss Spectrum 700 CMM - with 39" x 27" x 24" (x, y, z) travel and a full 5 axis VAST scanning head for part probing. Calypso software

Starrett HGC 2018-16 CMM - Renishaw MIP - 20" x 18" x 16"

Brown and Sharp GAGE 2000 CMM - Renishaw MH20i - 18" x 20" x 16"

FARO Vantage Laser Tracker - High accuracy, large volume measurement with 160m (525 ft.) spherical working volume and accuracy up to 0.015mm (0.0006 in.)

FAROArm Platinum Portable CMM - This portable CMM has a 6 axis head, precision up to 0.001" and a range of up to 8'

Mitutoyo PH-3500 Profile Projector with fiber-optic OptiEye auto edge sensing and Micropak 2 control

SC Industries Optical Comparator w/ Quadra Chek 2000 FARO Vantage Laser Tracker for inspecting Aerospace Tooling

14" Deltronic Optical Comparator Model DH14

Bausch & Lomb Binocular Microscope 7x - 40x with circular lighting

Mitutoyo Toolmakers Microscope with .0001" resolution

Mitutoyo Height Master with .0001" resolution and 67" total height capacity

(Qty. 4)Brown & Sharp Tesa-hite 350 - Electronic height gage up to 28" height capacity

Mitutoyo Height Gages ranging from 12-24 inches, some with SPC

Granite Plates - many units including 72x48, 60x36, 48x36, 36x24, and many 12"

Sunnen Gage Setting Fixture with .0001" resolution

2 - Surface Profilometers

Complete compliment of highest quality hand measuring instruments including: - Gage block sets, Gage ball set, complete pin sets from .011 - .750 (one set for every CNC machine and inspection station), digital micrometers, .0001 Sunnen bore gages, Starret, Etalon and Brown & Sharp 3 point bore gages, depth micrometers, thread micrometers, calipers 6"-36", drop gages, pin micrometers, 1-2-3 and 2-4-6 blocks, angle plates, sine gages, Travel indicators, groove gages, etc.

All of our equipment is calibrated in a temperature and humidity controlled environment and fully traceable to NIST. This calibration is completely managed in our proprietary web based ERP software. If you would like to see a demo of how this software works, please click here to schedule an online demo.

Facilities and Software

Pro CNC Facility in Bellingham Washington
FACILITIES & SOFTWARE

Secure ITAR Registered Facilities - 100,000 sq/ft across 2 facilities - Certifications - ISO 9001:2008, AS9100 Rev C, ISO 13485, CE Marking/MDD

PTC CREO™ (Pro/ENGINEER) - latest version (2 seats)

CATIA ™ - latest version (2 seats)

Solid Works ™ - latest version (6 seats)

Mastercam™ - latest version ( 6 seats)

Pro/MANUFACTURING™ - latest version (3 seats)

AutoCAD™ - Latest version

Freeform Modeling System - With Phantom Omni Haptic Device

Proprietary Web Based Shop Management Software for tracking all aspects of the shop environment, including QA information, job tracking, tooling, real time scheduling and work order history. Developed 100% in-house. Our customers who have seen it first person say it is the most amazing software they have ever seen of it's kind. Please contact us here for a demo and to discuss how our innovations can help us provide you with superior service. This software is hosted on the fastest PC servers available.

10 Engineering Workstations for programming with dual LCD monitors and up to 6 GB RAM provide fast and powerful CAD/CAM computing.

8 Servers for Data, Network, and photo serving. We back up to the cloud as well as external HDs and take data off site.

Digital Photography Equipment for on screen photo and video part set-up and tie-in information to ensure proper conformance of customer requirements.

100+ PCs - at each CNC machine, desk, and workstation where value added work is done. The intranet is linked by cable at 1000 MB/S and an "N" secure wireless network for QA and job information
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